The
SkoFlo rate controller maintains constant flow regardless of the changes in
pressure drop across the valve by governing the pressure drop across a fixed
fluid restriction internal to the valve. A spring-balanced piston connected
to a throttling trim comprised of a mating pin and seat maintains this regulation.
As the pressure drop across the valve increases the flow through the valve
will momentarily increase causing the pressure drop across the restriction
and the piston to increase. The rise in pressure drop will cause the piston
to move the pin toward the seat and hence restrict the flow. Since the piston
travel is very slight the change in spring force is negligible so the pressure
balance across the piston is the same after the piston reacts to the change
in pressure drop across the valve. The time for the piston to react is virtually
instantaneous and occurs without hunting or chatter.
For
full-scale flows below two thousand gallons per day (fixed orifice
design) the rate is adjusted by changing the spring tension. By moving the
throttling seat away from the mating pin the spring is compressed causing
the pressure drop across the restriction to increase and hence the new flow
setting is increased. The fixed fluid restriction is made up of five to ten
orifices in series. Cascading these orifices typically increases the minimum
hole size passage by a factor of ten compared to a single orifice allowing
larger debris in the fluid stream to pass.
The chance of fluid erosion in the five to ten orifices is nonexistent because
the pressure drop across the orifice assembly is governed to a maximum of
either 200 psid or 900 pisd full scale. The fluid passing over the near diamond
hard surfaces of the throttling pin and seat dissipates most of the fluid
energy.
For full-scale flow
rates above two thousand gallons per day (variable orifice
design) and up to fifteen gallons per minute
the flow rate is adjusted by changing the size of the fluid restriction while
maintaining the pressure drop across the restriction to approximately two
hundred psid. The restriction is made up of a characterized globe style trim,
which is controlled by a valve stem. Like the low flow version most of the
fluid energy is dissipated over the throttling pin and seat eliminating fluid
erosion in the globe style trim.
In SubSea Valves for flow rates below two thousand gallons per day (fixed orifice
design) full scale the cascading
orifice used in conjunction with a differential pressure transmitter produces
a true flow rate meter. For full scale rates above two thousand gallons per
day (variable orifice design) a second fixed orifice is added upstream of the globe style trim [Variable Orifice] to be
used with the differential pressure transmitter for flow rate measurement.
For both types of valves the seat holder or stem position can also be used
to infer the flow rate to within 5% of full scale over a wide range of pressure
drops across the valve.
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